Home Posts tagged Opportunity
Features

Exciting STUFF

John Cook, president of Springfield Technical Community College

John Cook, president of Springfield Technical Community College, proudly displays the cribbage board given to him by students at Pathfinder Regional Technical High School in Palmer

John Cook, president of Springfield Technical Community College, says he doesn’t play the card game cribbage.

But that doesn’t mean the cribbage board given to him recently gathers dust sitting in a drawer or closet unused. In fact, it now occupies a prominent place on a desk already crowded with items that speak to his personal life and career in higher education.

That’s because the elaborate board was crafted by students at Pathfinder Regional Vocational Technical High School in Palmer. It’s fashioned from metal — Cook isn’t sure exactly what the material is, although he suspects it’s aluminum — and it’s truly a one-off, complete with his name and title printed on it.

As noted, Cook’s never used the gift for its intended purpose, but he’s found an even higher calling for it.

“I take this around, and I tell people that, if they can create one of these at one of those labs like the one at Pathfinder, there’s a $50,000-a-year job waiting for you,” he said as he started to explain, making it clear that his cribbage board has become yet another strategic initiative in a multi-faceted effort to educate people about careers in manufacturing and inspire them to get on the path needed to acquire one.

Other steps include everything from taking young people on tours of area plants — and their parking lots (more on that later) — to working with the parents of those people to convince them that today’s manufacturing jobs are certainly not like those of a generation, or two, or three, ago.

“I take this around, and I tell people that, if they can create one of these at one of those labs like the one at Pathfinder, there’s a $50,000-a-year job waiting for you.”

And there’s good reason for all the time and hard work put toward this cause. It’s all spelled out in the latest Workforce Development and Technology Report prepared as part of the Precision Manufacturing Regional Alliance Project, or PMRAP for short.

Indeed, the numbers on pages 7 and 8 practically jump off the page. The chart titled ‘Workforce Indicators’ reveals that the 41 companies surveyed for this report project that, between new production hires and replacement of retiring employees, they’ll need 512 new workers this year. Extrapolate those figures out over the entire precision-manufacturing sector, and the need is 1,400 to 1,500, said Dave Cruise, president and CEO of the MassHire Hampden County Workforce Board, formerly the Regional Employment Board of Hampden County. Meanwhile, the number of people graduating annually from programs at the region’s vocational high schools and STCC is closer to 300, he said, noting quickly, and with great emphasis, that not all of those graduates, especially at the high-school level, will go right into the workforce.

Those numbers translate into a huge gap and a formidable challenge for this region and its precision-manufacturing industry, said Cruise, Cook, and others we spoke with, adding that additional capacity, and a lot of it, in the form of trained machinists, must somehow be created to keep these plants humming. But before finding the capacity (the expensive manufacturing programs) required to train would-be machinists, the region must create demand for those programs. Right now, there certainly isn’t enough, hence strategic initiatives involving everything from plant tours to Cook’s traveling cribbage board.

BusinessWest has now become an active player in this initiative with an aptly named special publication called Cool STUFF Made in Western Mass. It’s called that to not only confirm that there are a lot of intriguing products made in this region — from parts for the latest fighter jets to industry-leading hand dryers to specialty papers — but to grab the attention of area young people; Cool STUFF will be distributed at middle schools and high schools with tech programs, regional workforce development offices, state college career counseling offices, non-manufacturing employers, top manufacturing firms, BusinessWest subscribers, guidance counselors, community colleges, and employment offices.

Sponsored by the Massachusetts Technology Collaborative, the Massachusetts Manufacturing Extension Partnership, Associated Industries of Massachusetts, and MassDevelopment, Cool STUFF will include a number of profiles of area companies. These profiles will list the products made, the customers served, and the markets these companies supply. But the most important details are the job opportunities, the benefits paid, and the thoughts of those working for these companies.

As BusinessWest continues work on Cool STUFF, to be distributed later this fall (companies interested in purchasing profiles can still do so), it will use this edition of the magazine to set the table, if you will, by detailing the size and scope of the challenge facing this region when it comes to its manufacturing sector, and also highlighting many of the initiatives to address it.

Making Some Progress

Kristen Carlson is working on the front lines of the manufacturing sector’s workforce challenge — in a number of capacities, first as president of the local NTMA chapter, which has about 60 members, but also as owner and president of Peerless Precision in Westfield, a maker of parts for the aerospace and defense industries.

Kristin Carlson, owner of president of Peerless Precision

Kristin Carlson, owner of president of Peerless Precision, says area precision shops are very busy; the only thing holding them back is finding enough good help.

She told BusinessWest that business is booming for Peerless and most other precision manufacturers in this region, and it’s likely to stay that way for the foreseeable future — a fact lost on many not familiar with the high quality of work carried out at area shops and this region’s reputation across the country and around the world as a precision hub.

“In the precision-machining side of the manufacturing sector, companies are not leaving this area,” she explained while debunking one myth about this industry. “There is a skilled workforce here that other states simply cannot compete with. So while it might cost a company less to do business in Tennessee or South Carolina, for example, they’re not going to see the same skill that we need in order to produce the parts our customers need.

“Right now, every industry is booming — aerospace, defense, oil and gas, even the commercial sectors,” she went on. “A lot of us are seeing really large growth percentages over the past 12 months; the only thing that’s holding us back is having the workforce to fill the jobs that we have.”

Peerless has seen 30% growth over the past year, and added six new people over the first six months, she continued, adding that, several years ago, the pace would have been closer to one new person a year.

“I could double in size if I had the workers,” she told BusinessWest, adding that there are many in this sector who could likely say the same thing.

The challenge of inspiring more individuals to become interested in manufacturing is not exactly a recent phenomenon in this region; it’s been ongoing for some time. However, the problem has become more acute as shops continue to add work and also as the Baby Boom generation moves into retirement.

The problem becomes one of supply and demand. There is considerable demand, but simply not enough supply. In most matters involving this equation, supply usually catches up with demand, but this situation is different in many respects.

Indeed, there are many impediments to creating supply, starting with perceptions (or misperceptions, as the case may be) about this sector and lingering fears that jobs that might be there today won’t be there tomorrow. These sentiments are fueled by memories of those with the Boomer generation, who saw large employers such as the Springfield Armory, American Bosch, Uniroyal, Diamond Match, Digital Equipment Corp., Westinghouse, and others disappear from the landscape.

Dave Cruise

Dave Cruise says surveys of area precision manufacturers reveal a huge gap between expected need for workers and the region’s ability to supply them.

Meanwhile, another challenge is creating capacity. Manufacturing programs are expensive, said Rick Sullivan, president and CEO of the Economic Development Council (EDC) of Western Mass., adding that it’s also difficult to find faculty for such facilities because potential educators can make more money working in the field than they can in the classroom.

Regarding those perceptions, the obvious goal is to change the discussion, or the narrative, surrounding manufacturing, said Sullivan, by driving home the relative security of most jobs today and the fact that “these are not your grandfather’s manufacturing jobs.”

“Manufacturing today … is not, for the most part, standing at a machine doing some kind of manual labor,” he told BusinessWest. “The high-end precision manufacturers today are very technology-driven; there’s lot of computer science, lots of IT. It’s a clean environment, and the jobs in manufacturing, especially precision manufacturing, are very-good-paying jobs, and you can have a very good middle or upper-middle lifestyle, particularly in Western Massachusetts.”

Cook, whose school has several manufacturing programs and is the region’s clear leader in supplying workers for the industry, said that, despite the costs and challenges, additional capacity can and will be created — if (and this is a big if) demand for such programs grows and becomes steady.

That’s why Carlson and others say that manufacturers must sell this sector and its employment opportunities to not only the region’s young people, but also their parents.

“And their parents are often the harder sell,” said Carlson. “If I have a class of 20 kids come in and three or four or five of them show a real interest in manufacturing, I consider that a good day. But then, those kids go home, and selling it to their parents is the difficult part, because many of them still believe this is your grandfather’s machine shop — it’s a dark, dingy place, and only people who can’t go to college do that work, which is not the case.”

Meanwhile, young people are not the only targets. Indeed, other constituencies include those who are unemployed and underemployed, those looking for new careers, and the region’s large and still-growing African-American and Latino populations.

Across all those subgroups, women have become a focal point, in part because they — and, again, their parents — have not looked upon manufacturing as a viable career option when, in fact, it is just that.

“We know there are really well-paying jobs out there, but there’s a lot of work to be done to invite new individuals into this career path,” said Cook. “And I talk about two groups in particular — women and students of color — and there’s work to be done there. We have to engage families, and at much younger ages.”

Still Some Work to Do

It’s called the Twisters Café.

That’s the name given to a ’50s-style diner at Sanderson MacLeod in Palmer, a maker of twisted wire brushes for the cosmetic, healthcare, handgun, and other markets.

It was created a year or so ago, not long after the company also added an appropriately named ‘appreciation garden,’ an outdoor break area complete with picnic tables, chairs, umbrellas, and more.

The additions are part of ongoing efforts to make the workplace more, well, livable and attractive to employees and potential employees.

“They’re little things, but they make this a better environment,” said Mark Borsari, the company’s president. “People are here more than they’re at home, and we hope these steps make this a more enjoyable place to be.”

Those sentiments are yet another indication of how manufacturing has changed in recent years. And making people aware of not just perks like the Twisters Café, but also, and more importantly, the jobs and careers available in manufacturing today, is the broad, multi-faceted mission of a growing group of individuals, agencies, and companies.

This constituency includes the EDC, the various MassHire agencies, the vocational high schools and STCC, the NTMA, and individual manufacturers.

Shop owners will go into the schools themselves to talk about what they do and how, said Sullivan, and the shops will host tours of students, taking them onto the floor, and later into the parking lot.

“That’s a big part of these tours,” he said. “They show the students what they can do, what they can have, with the money they can earn from one of these jobs.”

And such initiatives are starting to generate results on some levels, said Sullivan, noting that many of the vocational schools now have waiting lists, especially for their manufacturing programs — something that didn’t exist a decade ago or even five years ago, when such schools were largely viewed as the best option for students not suited for a typical college-bound curriculum.

But those numbers on pages 7 and 8 of the PMRAP report show there is still a huge gap between demand and the current supply, and therefore there is still considerable work to be done, said Cruise, noting that the goal moving forward is to reach more people overall, more young people, and young people at an earlier age.

Cook agreed, and to get his point across, he brought out another item he’s collected — a fidget spinner made by a young student during a summer STEM program staged at the STCC campus.

“We have to do more of that,” he explained. “We have to do more work with younger students; we have to engage their families over the summer, and we have to let the young people get their hands on the equipment and build things like this. And we have to do things like this at scale — we have to start inviting far larger groups of students to our campus to see these programs.”

Cook does a lot of promotional work for the manufacturing sector — and STCC’s programs — himself, and his cribbage board is very often part of the presentation.

“I bring it to meetings every once in a while,” he explained. “It’s that teacher in me that still likes to use something physical for people to see, to touch, and to hold. They can realize that there’s still a very important place for this in our economy, and there’s nothing better than to put this into people’s hands and make them realize that that’s something significant about the ability to generate something like this.”

Cool STUFF will hopefully act like that cribbage board in that young people can see the products many area companies are making, and, in the snapshot profiles of these company’s employees, they can maybe see themselves in a few years.

“Manufacturing has a rich history in this region, but too many people think ‘history’ means ‘in the past,’” said BusinessWest Associate Publisher Kate Campiti. “There’s still history being written in this sector, and the future looks exceedingly bright. Cool STUFF will hopefully drive this point home and encourage young people to include manufacturing in their list of career options.”

Parts of the Whole

Carlson was talking about the salaries and benefits offered by her company — most workers are paid $1,000 a week or more — when she paused for a moment.

“When you add up wages, overtime, and everything else, there are a few guys here making more money than I do,” she said, adding that this is not an exaggeration, but it is a fact lost on many young people, their parents, and other constituencies.

Bringing such facts, and numbers, to life is an ongoing priority for the region, and Cool STUFF will become part of the answer moving forward, as will John Cook’s cribbage board, plant parking-lot tours, and much more.

The stakes are high, but so is the number of opportunities — for potential job holders, the companies that will employ them, and the region as a whole.

People need to be made aware of these opportunities, said all those we spoke with, and, more importantly, inspired to reach for them.

(For more information on Cool STUFF Made in Western Mass., on how to have your company profiled, for advertising opportunities, and to receive copies, call (413) 781-8600.)

George O’Brien can be reached at [email protected]

Manufacturing Sections

Doors to Opportunity

Amy Royal

When she started her law career with a firm in Springfield, Amy Royal didn’t consider herself an entrepreneur. But that quality emerged quickly, and she would go on to start her own firm. She soon realized, though, that she was a actually a serial entrepreneur with an appetite for developing and growing companies, the latest of which is a door manufacturer in Ludlow.

Amy Royal says she was given the small ‘Lenox’ sign, complete with that recognizable wolf logo, by officials at that East Longmeadow-based manufacturer soon after it became the first official client of the law firm that bore her last name.

And for years, it was prominently displayed on a wall in her office in Northampton, much like that ceremonial ‘first dollar’ you see under glass or in a frame at small businesses across the region.

Today, it has a new home, and that’s because Royal has one as well, professionally speaking, anyway. That would be 190 Moody St. in Ludlow, the address for West Side Metal Door Corp., a 60-year-old enterprise Royal acquired several months ago, because…

Well, there are many elements that go into that answer, and one of them is that Lenox sign. Sort of. That iconic Western Mass. company is just one of many manufacturers that have become clients of Royal, P.C., an employment-law firm. And over time, while representing many of them, Royal developed more than insight into that sector and much more than a passing interest in someday working within it.

Indeed, when she began a search for a small company to buy a few years ago, manufacturing morphed from one of several sectors being considered to the preferred sector.

“Because of the relationships I’ve had with manufacturers through my law firm, I felt that I had at least a basic understanding of workflow, operations … what it takes to run a manufacturing company,” she explained. “While I certainly explored a number of options, I really wanted to be in manufacturing.”

As she carried out her search, Royal told BusinessWest, the focus was on acquiring an established company, but one with considerable upside potential. And WSMD, as it’s called, certainly fits that description.

Launched in Holyoke in 1958, it has a diverse portfolio of products for commercial customers — diverse enough for Royal to make rebranding a top priority because the ‘MD’ in WSMD doesn’t really work anymore and hasn’t for a while now — and a lengthy list of clients as well.

Indeed, recent deliveries have been made to the Hampden County Sheriff’s Office — the county correctional facility is only a few blocks away — as well as Holyoke Medical Center, the Ludlow Police Department, a casino in Las Vegas, and Wrigley Field in Chicago, among many others.

“We make a lot more than metal doors,” said Royal, also listing custom wooden doors, door frames, distribution of door hardware, and other products, especially tin-clad doors, typically seen in warehouses but now gaining traction in a variety of locations as a retro look.

As evidence, Royal gathered up her phone and scrolled to pictures of tin-clad doors the company recently supplied to an art studio in Hollywood and a condominium tower in Boston. “They look really cool and have a lot of ‘wow’ to them,” she pointed out.

Getting back to that upside potential she saw, Royal said that, unlike her predecessor, an owner who did a little bit of everything for this company, she will focus her efforts on business development, relationship building, and, overall, positioning WSMD (for however long that acronym’s still in use) for continued growth and that proverbial next level.

Amy Royal, seen here with many of the team members at WSMD, says she was drawn by the company’s rich history and strong growth potential.

Amy Royal, seen here with many of the team members at WSMD, says she was drawn by the company’s rich history and strong growth potential.

Borrowing that increasingly popular phrase, she said she’s focused on working on the company, not in it.

“I saw a lot of areas we could build upon, including business development, marketing, and sales,” she explained. “There is brand awareness with this company, but I think we can take that to a higher level.”

As she goes about that assignment, she will borrow at least few pages from the script she wrote with Royal, P.C., which she is still a big part of, even if she and her Lenox sign now consider Ludlow home.

One page in particular involves becoming a certified woman-owned company, a designation that has opened a number of doors (no pun intended) for the law firm, and one she believes can do the same for WSMD.

Elaborating, she said Royal, P.C. is a member of the National Society of Minority and Women Owned Law Firms, an organization that forges relationships with large corporations that want to do business with such firms. Corporations like the Macy’s department-store chain, which became a client of the Royal firm just last month.

Institutional clients of that ilk also need metal doors — and wooden doors and tin-clad doors — and Royal’s goal moving forward is to forge such relationships and take the WSMD brand to new heights.

For this issue and its focus on manufacturing, BusinessWest talked with Royal about her new venture and how and why she walked through that particular door.

Open to Suggestions

Getting back to that question of why Royal acquired WSMD, as noted there are many components to that answer.

Perhaps the main one is Royal’s realization that she is not merely an entrepreneur — something she really didn’t believe she was when she started practicing law with the Springfield-based firm Skoler, Abbott & Presser in the 1990s — but a serial entrepreneur.

“I sort of caught the bug of developing and building businesses after starting the law firm,” she told BusinessWest. “I knew that, even though I’ve had a lot of different business ideas over the years, I was looking for a company that had an existing structure and wouldn’t have to be built entirely from the ground up, like I did with the law firm.

“I wanted to branch out, diversify, and own another business,” she went on, “and really focus my energies and efforts on strategic planning and growing a company.”

Royal said she started her search for a company to buy probably two years ago, and approached that exercise with patience, an open mind, and a determination to find the proper fit.

She looked at everything from a spice-making outfit in Western Mass. (she didn’t identify which one) to a small cruise-ship line operating out of Boston (again, no specifics). But mostly, she looked at manufacturers, again because she liked that environment and understood a good deal about how such ventures operate.

WSMD came onto her radar screen because it was listed for sale. She was working with an area broker on her search, but essentially found WSMD on her own.

And what she found was a solid enterprise and brand with its owner looking to retire — a scenario being played out all across the region within companies in every sector as business-owning Baby Boomers become sexagenarians and septuagenarians.

She started looking at WSMD in late 2015, and kept on looking, undertaking that proverbial deep dive to determine if the company had the growth potential she desired.

And she goes about taking WSMD to a higher level, Royal said she will borrow lessons from her first experience with developing a growing a company, something she did without any formal training (like most all entrepreneurs) and in a fashion that could be described as ‘learning while doing.’

“When I decided I wanted to grow the law firm, I really didn’t know what I was doing,” she conceded. “I went out on my own and built the firm, and figured out how to network, market, develop, and grow the brand. And that’s when I realized that that’s really my passion — growing a business, creating jobs, creating opportunities.”

There will be many aspects to doing all that at WSMD, including that aforementioned rebranding effort.

“We have a really established presence within our customer base, and they know that we do more than metal doors,” she explained. “But the name doesn’t really capture what we do, so we need to change it.”

Also on her to-do list is obtaining status as a woman-owned manufacturing business, a process already underway.

“That will be a huge lift for us,” she said, adding that the company’s application is currently being reviewed, and certification may come in the next few months. “There is a lot of competition in this field, so I do think the certification will help.

“One of the things that made me interested in this company is that it’s been very successful,” she went on. “But I think, I hope, I can take it to the next level.”

And by ‘next level,’ she meant more partnerships and opportunities with institutional clients, again similar to what’s she done at the law firm — opportunities that will hopefully enable her to grow sales and the workforce, currently at nine.

Closing the Deal

Royal told BusinessWest that she’s still involved with her law firm, obviously, and on a number of levels.

But when she leaves her home in Deerfield now, she keeps going past that exit off I-91 that spills onto downtown Northampton and goes another 20 miles down the interstate.

Like her Lenox sign, she’s taken up residence in a new office, this one just off a manufacturing floor, not a conference room filled lined with law books.

But as disparate as those settings may be, they have many things in common, said Royal, adding that, instead of building a strong case for her clients, she’ll now be building one for her doors.

And to borrow a phrase sometimes used in law, this will be — wait for it — an open-and-shut case.

George O’Brien can be reached at [email protected]